Ion sources



R. R. WILSON Dec. 30, 1952 ION SOURCES 8 SheetS-Sheet l Filed Dec. 31, 1946 me/vwo@ ROBERT R.WILSON R. R. WILSON Dec. 30, 1952 f ION SOURCES 8 Sheets-Sheet 2 Filed Dec. 3l, 1946 Fig.

me/rm ROBERT R WILSON R. R. WILSON Dec. 30, 1952 ION SOURCES 8 Sheets-Sheet 5 Filed Deo. 31, 1946 ROBERT R. WILSON R. R. WILSON Dec. 30, 1952 ION SOURCES 8 Sheets-,Sheet 4 Filled Deo. 51, 1946 EN www vmswn Dec. 30, 1952 R. R. wlLsoN 2,624,009

ION SOURCES Filed Deo. 3l, 1946 8 Shes-Sheet 5 Fig.|2 we |83 Vfl/(22232 me/Mio@ ROBERT. R .WILSON www D ec. 30, 1952 R, R- WlLSON 2,624,009

ION SOURCES Filed Dec. 3l, 1946 8 Sheets-Sheet 6 d ,j zu 3mm Y ROBERT R.w|LsoN 5M wk/Q M Dec. 30, 1952 R, R W|| SON 2,624,009

ION SOURCES Filed Deo. 5l, 1946 8 Sheets-Sheet '7 iv] l me/nm ROBERT R.WILSON Dec. 30, 1952 R. R. WILSON 2,624,009

IoN SOURCES Filed Dec. 31, 194e e sheets-sheet 8 Figzz. 295

ROBERT R.WILSON a2, @lm

Patented Dec. 30, 1952 UNITED STATES PATENT OFFICE 42 Claims.

This invention relates primarily to the quantity production of ions of a material susceptible of ionization, for instance as in apparatus where it is desired to generate and withdraw, continuously or otherwise, a copious supply of gaseous ions of one or more predetermined materials. Ion sources are widely used in mass spectrometers and analogous devices for analyzing or investigating the mass, charge, energy or velocity of ionized particles, and also in atomic bombardment apparatus such as cyclotrons and other accelerating tubes, but peculiar problems ari-se when very large quantities of lions are required over extended periods of time. An outstanding instance of such requirement is in procedure where ions are to be collected to yield i-ndustrially useful quantities of material, as in isotope separating or enriching machinestlrat are sometimes, generically or specifically, called mass spectre-separators, calutrons or isctrons. In the quantity production of ions under vacuum conditions ion sources ofthe are discharge type are particularly useful and Where a non-gaseous material, such as a metal, is to be `ionized it may advantageously be supplied or fed to the ionizing device, i. e. the arc region, in wire, granular or like form. lin important specific aspect the present invention deals particularlyv with the feeding of material' to be ionized to `such ion sources.

As intimated above, ionization of a material in quantities o-n a scale larger than thatv of 'laboratory experimentation introduces many Apractical dificulties and these are particularly severe, 'for example, in the case of material such as the element uranium. Thus where irt is desired, in a mass spectro-separator, to obtain a uranium product at least enriched as to its content of 'the uranium isotope of atomic mass 2'35, or to effect a substantial separation of the isotope from Um, there is not only the difficulty of operating under high vacuum conditions, complicated by the necessity of providing adequate cooling to 'limit operative parts to non-destructive temperatures, but the small abundance ratio of U235 to W38 in natural uranium, viz 1 to 139, requires thatv unusually large quantities of the natural elements be vaporized and ionized in order to obtain even modest amounts of enriched product. Moreover, the readiness with which an element such as uranium alloys reacts with other substances espeoially at the high temperatures that must be reached to melt and vaporize the metal yin an arc, necessitates `extraordinary care to `avoid contamination, damage of parts, and other `ilnpairment of efficiency;

These considerations tend to place practical limitations on the Vsize of individual arc sources that can be used for ionizing such metals. As explained more fully in the copending patent application of William M. Woodward and Lincoln G. Smith, Serial No. 557,821, led October 9, 1944, and also. in another copending application of the cited inventors, Serial No. 547,918; filed August 3, 1944, special electrode arrangements,

and are operating and feeding procedures. have been developed (being described and claimed in the cited applications), to avoid variousdifculties, including the rapid deterioration likely .to occur toA electrode structures if used for supporting large amounts of molten uranium in or near an arc discharge. In embodying the improvements of the cited applications, and indeed in othei`- cases, e. g; for other metal-fed sources, it. appears tohave been advantageous to utilizeA ready enriched in- U235 Acontent is treatedv for;

further enrichment, and that vin large measure on or morev of the problems mentioned 'hereinabove may be encountered in any isotope or mass separating machine, various features .of the procedure and apparatus of the present invention being useful in ion generating apparatus under a wide variety of circumstances and for many different materials to be ionized.

Al principal object of the invention is to meet problems of the sort outlined above by providing.

a plurality of ion sources arranged lin juxtaposition, or like composite arrangement of rionizing regions, in a single evacuated vspace with eicientA feeding means arranged to supply material to be ionized ytoeach ofthe ion sources or components. A further object lis to provide apparatus and procedure for generating a large supply of ions by utilizing a plurality of arc discharge devices each of a size and character advantageous for avoiding diiliculties such as hereinabove stated, and yet without the Icomplexity of structure and operation that would be incidental to the use of separate feeding arrangements for every one of the several rdischarge devices.

Other objects are Ato provide improved, automatic -feedingmeans for supplying ionizable material, for exampleY in wire or like solid form, to

an ion source; to provide such feeding means adapted for automatic feeding operation to a plurality of ionizing devices or regions, e. g. in succession; and to provide feeding means of the stated character, that is readily adjustable and controllable, as to timing, disposition and extent of the feeding operation.

Another object of the invention is the provision of an arrangement, for example to supply ionizable material to ion sources in a mass spectro-separator or the like, such that the delivery portion yonly of the feeding means is within the evacuated space, the nature of the structure and of the relative movements being such that conl veniently small and thus lrelatively simple pressure sealing devices capable of maintaining their gas-tight integrity may be employed.

Still further objects are to provide means for bodily moving the feeding mechanism so that material to be ionized is fed to a plurality of ion sources in accordance with the disposition of the sources; and to provide feeding means, e. g. of the described character, for supplying a plurality of sources pursuant to a predetermined program as automatically modified, if desired, by the individual requirements of the ion sources.

Another object is to provide an improved, reliable and relatively simple mechanism, particularly one of a remotely controllable nature, for engaging and advancing wire or like material to a delivery point.

Other objects and advantages include such as are hereinafter stated, or as are incidental to the use and practice of the several structures and methods of the invention, or as will be otherwise apparent from the following description and accompanying drawings of certain specific embodiments, presently deemed to be advantageous, which are set forth as examples but which will serve illustratively to explain the nature and principles of the invention.

Inthe drawings:

Fig. l is an elevational View of one complete apparatus embodying the present invention in association with an isotope separating machine (on reduced scale relative to `other views) Fig. 2 is a fragmentary side elevation taken from the right-hand side of Fig. 1 and showing a lower part of the supporting frame;

Fig. 3 is a section of a part of Fig. 1 on line 8 3;

Fig. l is a fragmentary perspective view of a transverse member shown in Fig. 3;

Fig, 5 is a vertical section of the gear boX embodied in Fig. 1 for driving the feeding devices (line 5 5 lof Fig. 6)

Fig. 6 is a horizontal section on line 6--5 of Fig. 5;

Fig. 7 is a fragmentary vertical section on line 'iof Figs. 5 and 6, with certain parts in elevation or broken away;

Fig. 8 is a sectional view of one of the feeding units embodied in Fig. 1, the View being taken on what would constitute a vertical plane in Fig. 1;

Figs. 9 and 10 are respectively a section and plan of a wire-gripping element shown in Fig. 8; v Fig. 11 is a fragmentary section on line ll-l! of Fig. 8;

Fig. 12 is a fragmentary section similar to Fig. 8. showing certain central parts thereof in a different position;

Fig. 13 is a fragmentary perspective View of certain parts shown in Fig..8;

Fig, 14 is a section on line lll- I4 of Fig. 8;

Fig. 15 is a section; on line Iii-l5 of Fig; 8

4 the view of Fig. 15 being as if rotated 30 counterclockwise in its plane.

Fig. 16 is an enlarged fragmentary section corresponding to Fig. 8, showing certain elements thereof;

Fig. 17 is a fragmentary view, partly in vertical section and partly in elevation, of certain ion source elements shown in Fig. 1;

Fig. 18 is a fragmentary horizontal section on line l8-I8 of Fig. 17;

Fig. 19 is a fragmentary view similar to Fig. 17 and corresponding to another portion of Fig. 1, with certain parts in a different relation;

Fig. 20 is a horizontal section on line 26)-'29 of Fig. 1, showing portions of associated ion separating apparatus, and with certain parts broken away;

Figs. 21 and 22 are diagrams in the nature of a plan and vertical elevation respectively, to illustrate the displacement and timing of the feeding unit;

Fig. 23 is a diagrammatic view showing-associated electrical instrumentalities and circuits therefor;

Fig 24 is a plan view of an electrical switch device included -in Fig. 23;

Fig. 25 is a fragmentary elevation of the switch device with actuating parts in a dierent position; and

Fig. 26 is an elevational view, with certain parts broken away, of a feeding unit and related ion sources, illustrating a modified embodiment.

Referring rst to Figs. 1 and 20 of the drawings the illustrated embodiment of feeding and ion source structure of the invention is shown'in association with an ionic-type isotope separating or concentrating device, sometimes also called a mass spectro-separator. In such a device a material of complex constituency, e. g. an element having two or more isotopes, is ionized and the resulting ions are subjected to classifying influences of electrical or magnetic nature or the like so as to yield one or more collected products Yof enriched composition, for instance in the case of uranium so as to yield, by collectionV of the ions, a product that is at least substantially enriched with respect to the isotope of mass 235. Although the apparatus and procedure of the present invention are applicable to a wide variey of separating devices, the structure of the drawings is particularly adapted to apparatus wherein-aY beam of ions is accelerated down a tube, conveniently of cylindrical shape, and first subjected to the effect of one or more electric fields varying, say, at a high radio-frequency in such fashion as to produce more or less of a bunching of the ions in accordance with their masses. The successive bunches of ions then traverse an analyzing means whereby under the influence of further electric fields synchronized with the punching elds the ions are deiiected intosuitable collecting receptacles, selectively in accordance with their masses. Since the details of the separating apparatus form no part of the present invention, specific illustration and description thereof areomitted herein but reference is made to the application of Robert R. Wilson, Serial No. 653,518, led March 11, 1946, now Pat; No. 2,606,291, wherein such apparatus is described and claimed. It will be appreciated that for the collection of substantial quantities of the desired product in apparatus of the character described, a large quantity of ions must be Ycontinuously propagated through the tube and to thatfend thestructure here illustrated provides an ion beam of considerable; magnitude, advantageously havingi a large cross-section and a relatively high intensity.

I on' sources Accordingly there are provided a plurality of ion sources of the arc discharge type, enclosed in a rectangular metal supporting housingl 3l) having its opposite faces open, thev ion sources being disposed in a common plane intermediate the open faces of the housing Bil and parallel to them. Although various numbers of ion sources may be associated in this manner, theillustrate'd machine includes l5 sources arranged regularly in four columns within the housing 3B, and for purposes hereinafter disclosed, considered asconstituting two double-column series of eightsion sources each, the individual sources or discharge devices in one series being designated by the letters a to h inclusive as shown on the'drawing. and those of the other series by the letters a.' to h.

As more particularly described below, the source tank section 3@ is disposedy between the tubesl 32, S3 of two ion separating machines of the character described, so that ions'generated by bothseries a to hand a to h', i. e. the ions from all sixteen arcs, may be Withdrawn' in op-` posite directions throughthe open faces ofrthe source tanlc section 3Q and accelerated down the tubes 32, 33 respectively in the direction of the arrows shown in Fig. 20 for the desired separation and' collection. In accordance with-usual practice for apparatus of this sort, the source tank or chamber 39 and the communicating risotope separating tubes 32 and 33 are evacuated to a very' low pressure, for instance through the pipe 3l!` connected to suitable vacuum pumping vinstru'- mentalities (not shown).

Referring also to the enlarged view ofv the' sources d and e in Figs. 17 and 18, each individual discharge device or source comprises apair of electrodes such as the anode 35d and the cathode 36d of' source d, the other sources being conveniently identical in these' respects and the parts thereof being correspondingly numbered in the drawings. The anode 35d comprises a rod, for example, a 1/4 inch rod of a suitable refractory metal' such as tungsten, which traverses and is carried'by an insulating seal generally designated 38d in the side wall lli) of the source tank 30.

Spaced a short distance, say 1/2 to 3A inch aboveV the rod 35d near its inner end, the cathode 36d may comprise one or more wires, fr instance, two. 1A; inchtungsten wires spread apart as shown and. carried at. their ends by supporting members Md, 42d', which in turn traverse the wall 4S through insulated supporting seals 43d, Mol. It may be explained that the cathode wires 36d (thus. electrically connected in parallel) are heated, as a filament, by the passage of electric current so as to be electron emissiveand an arc isstruck between them and the anode 35d by the application of suitable potential therebetween. Electrical connection to the described parts for energization of the lamentary cathode and for initiationV and maintenance of the arc may be made through the supporting members 41d, 42d and35d.

' Ion sources of thisgeneral type arer disclosed inthe applications of Woodward and Smith here.- inabove identified and it can now be understoodk that. the individual sources or the electrodes. thereof may assume any of a variety of forms and. shapes,.the illustrated structure being shown for thev sake of simplicity andconvenience.` As. more.

particularly explained in the cited applications.

metal to be ionized may be supplied to the sur-- facevof the anode 35d, where in the heat of the arc such metal melts and vaporizes, so as to bel ionized by the arc` discharge. As further explained in the cited applications it has been.

found very desirable, particularly in the case of uranium and like materials, to prevent accumulation of large amounts of the metal in contact with stru cturalparts of the arc under such circumstances that undesirable alloying or reaction might occur. Accordingly the anode, in the form adapted for replacement or renewal of arc elec-- trodes as may be desired from time to time and indeed the anode 35d may, if desired, be arranged to slide through its supporting seal 35d so that as and 'if its end is eventually eroded or otherwise destroyed, the rod may be pushed further into the tank, exposing a further portion thereof to serve as anode.

As will be apparent from Fig. l the other arc sources a, b, c of the right-hand column are simi'- larly mounted in the wall lill, and sources e to 7i are likewise mounted in the opposite wall 53 of the source tank. The sources e to h and a to d are respectively mounted in a like fashion on upstanding plates or bars 5I, 52 secured within the tank near the central portion thereof. The insulating supports 3de, lte, and sc forth, for the two central columns of sources need not be of the vacuum sealing type in the device illustrated, i. e. where the space between the plates 5i, 52, is not closed off from the interior of the tank 323, but the several electrical conductors collectively designated 54 for these arcs are brought out through a suitableinsulating seal 55 in the upper wall 56 of the source tank section.

Arrangement and support of ,feeding devices vand to' that end there are provided a pair of wi-re advancing mechanisms or feeding units generally designated 66 and te', having associated rov tating wirev delivery tubes 6l and t l and disposed in vertical planes intermediate the source columns a-d and h-e and the source columns a-c and h'-e respectively. As described. hereinbe low the feed units comprise pneumatically actu'- ated wire-advancing mechanisms, but as a whole reciprocate vertically so that in traveling down,- ward the tube 6| is adapted to supply wire to the sources a to d in succession and the tube 6I is. similarly adapted to feed the sources a' to d', while on the upward trip of the delivery tubes, the sources e to h and e to 71. may be supplied. The arrangement is preferably such that asa fresh portion of wire is advanced into a. given arc, conveniently on the anode thereof, the de-Y sired quantity of wire melts off and is retained on the anode surface for vaporization and use as explained above.

intermittently fed theretofl advan` acagooe To' support the feeding apparatus, and prefer'- ably also the source chamber 30, a framework generally designatedl 63v is-v provided, carrying a gear box 64 that transmits the desired rotating and reciprocating drive to the feed units 60, 60', which are in turn secured to a vertically movable carriage for displacement up and down together in the frame. Y

As shown `in Fig.' 1 the supporting structure 63 includes vertical uprights 65 and 66 which may be made of channeliron or the like, the uprights 65 and 66 being spaced and held together at the top by a crossmember 6l having a portion extending to the right beyond the upright 66 as shown. At the bottom of the uprights 65 and 66 there are adjustably attached thereto short inwardly extending members 63 and 69 which are secured by welding or other suitable means, to the top of the evacuated chamber 30 to support the latter. Each of the uprights 65, 66 is secured to its cor-responding one of the short members 68, 69 by a pair of bolts 'Iii traversing a Vertical slot 'II in the upright member and threaded into the end of the short crossmember, as shown in Figs. 2 and 20. Attached by suitable means to the rear faces of the uprights 65 and 66 at a common level are a pair of vertically extending bars or rails i2 and I3 (see Fig. 3), these two members each having a vertical edge extending inwardly from the channel upright members, the purpose of these members being to guide the vertically reciprocating feed mechanism.

The supporting structure 63 and the evacuated chamber 30 are bodily and entirely supported and carried by an overhead trolley arrangement designated generally by the numeral l5. The overhead trolley arrangement includes a yoke 'I5 having arms TE and 'I6 each of which carries a flanged trolley wheel, the trolley wheels being designated by the numerals 'IS and 80, and the wheels being journaled on suitable spindles. The arms 11 and 18 are at an angle as shown, adapting the trolley wheels 'i9 and 80 to ride on the feet of an I beam SI centrally and longitudinally arranged above the entire apparatus. The yoke I6 supports the structure 63 by means of a screw threaded rod 82 which extends transversely through the connecting portion of the yoke and the ends of which engage in blocks 83 and 84, the blocks 83 and 8G being connected to and supporting the crossmember 61 by means of vertical screw threaded rods 35 and 86 which extend vertically through the blocks, each of the rods 85 and 86 having a pair of nuts therein above the blocks as shown. The yoke 'E6 is actually comprised of two symmetrical halves as shown, which are held together by a connecting member 69, there being a nut 90 on the rod 52 midway between the two halves of the yoke and spaced from the halves by washers or spacer members as shown so that by turning the nut Si! one way or the other the yoke 'I6 causes the rod 82 and the supporting blocks 83 and 84 (in which the rod is journaled) to be moved to the right or left relativetothe yoke. Thus b-y adjustment of the nut Q6 the entire structure 63 and the evacuated chamber 30 may be shifted transversely to the right or left. By loosening the locknuts on the rods 65 and 86 and moving the other two nuts on these two rods, the entire structure may be universally adjusted in a vertical plane, that is, the framework, with its supported parts, may be shifted upwardly or downwardly or it may be adjusted angularly in a vertical plane so as to bring the uprights 65 and 66 into an exactly vertical position if they are not already so disposed.

In addition, the tank section 35 may be adjusted vertically relative to the framework 63, by loosening the bolts 'I0 so that they are free to slide up or down in the slots I I, permitting the desired vertical displacement of the tank. To facilitate such adjustment (see Figs. 1 and 2), a bolt 9| is threaded through an end plate 92 at the lower end of each of the uprights 65, 66, and when the bolts 10 are loosened, the members 68, 69 rest on the upper ends of the bolts 9|, which can thus be screwed up or down to shift the members 68, 69 and the tank 30, and which can each be secured in place, on completion of adjustment, by a lock nut 93. By the described adjustment, the instantaneous vertical position of the wire delivery tubes 6| and 6| as determined by their actuating mechanisms may be adjusted relative to the ion sources in the chamber 30.

Drive mechanism At the left of the structure 63 and supported therefrom by a suitable bracket support Vgli is an electric motor disposed within a suitable housing. The motor 95 is connected to a gear train within the gear box 6,4 (mounted on the under side of the crossmember 67) by means of a shaft 9T, a clutch 08, and a further shaft 99, the clutch being thus disposed between the motor 45 and the gear train. The clutch may be of conventional type controlled, for example, by manual or remotely operable electrical means, not shown. The mechanism within the gear box 64 is so constructed and arranged as both to rotate and to reciprocate a pair of vertical shafts or columns designated by the numerals |00 and |00. As will be explained more in detail hereinafter, the columns |00 and I 00 respectively constitute driving ele-ments of the two identical material. feeding mechanisms 60 and '6 I which are constructed and operate in the same manner for feeding wire to their respective groups of ion sources a to h and a. to h. Since the mechanisms are identical, that on only one side of the central dividing line, e. g. unit 00, need be described in detail.

As was pointed out each of the columns |00 and |00 isboth rotated and reciprocated by the motor 95 and the operation whereby this movement causes material to be ionized to be fed to the ion sources will be explained hereinbelow. The details of the manner in which the motor 95 so drives the columns |00 and m0' will now be described.

Referring now to Figs. 5, 6 and V7, the column or shaft |00 is suitably journaled ina vertical position within the gear; box 64 to permit bothv rotation and vvertical movement thereof. YNear the top of the gear box 64 in its right-hand portion (as seen in Figs. 5Y and 6) is a gear `|93 that is slidably carried on the shaft |00, the gearV |03 having a key |64 which engages in a vertical keyway I 05 cut in the shaft |60, the arrange-V ment being such that as the gear |03 rotates, the

key |06 remains in the keyway |05 while the shaft' gear |06.. A centrally disposed gear IIZ, cont` venientlyof large diameter, meshes with both the gears |06 and |03, and it will thus be seen that when the clutch 88 is engaged, power is transmit- 9.. ted. from the motor through thetrain of shaft 91, clutch 98, shaft 99', worm |08, worm gear |09, gearrl', gear IIE. and gear. |93. Thus the shafts |99 and. |90.' are rotated in synchronism, at the same speed. Since the remaining structure and mechanism relative to the shaft |90 is identical to that of the shaft IGI), the parts of and for the latter will be described, with .the understandingthat corresponding instrumentalities are provided for the shaft Theshaft Iextends through a vertical passage 3 in a housing |II| having a transverse cylindrical recess, which intersects the passage I I3 and within which is rotatably fitted a cylindrical member I I5, and is thus free to turn about a horizontal axis. The member IIS is secured againsty axial displacement away from the shaft I by a cover plate I I6 on the housing IIA, and has its end |I8 facing the shaft |99 curved in conformity with the surface of the shaft but spaced slightly therefrom so as to clear the shaft when the member turns to a limited extent in either direction as will be hereinafter apparent. The member I| also carries a key II9 comprising a projection extending across the face |I8, substantially along a diameter of the member, and curved as shown so as to engage a groove of a double helical groove or keyway generally designated |29, cut into the shaft |68.

More specifically, the keyway |23 comprises two helices of opposite hand, but conveniently of identical pitoh,.so arranged that', for example as the shaft |99 rotates in a clockwise direction (as seen inv Fig. 6), the right-hand helix I2I, by engagement with the key |I9, will cause the shaft to travel downward, while the left-hand helix |22, when engaged by the key, will drive the shaft upward. The helically grooved extent of the shaft is sucient to carry the delivery tube BI of the feeding unit 60 past all the arcs, e. g. a to d, in a vertical direction (Fig. 1) and the two helices arey connected at both ends in a closed loop. To that end, the shaft |99 has upper and lower portions of reduced diameter |24 and |25 about which are secured respectivelyV a cylindrical sleeve |26 and a semi-cylindrical sleeve |21 abutting the ends of the helically grooved portion and having an outside radius equal to that of the latter. The sleeve-like members |26, |21 have at their facing ends curved notches |29, |29 respectively, each disposed to provide a communicating recessed path between the corresponding ends of the helical grooves, and appropriately shaped as camming surfaces to guide and turn the key I I9 from one helical groove to the other, the notch |28` thus guiding the key from helix |2| into the helixv I 22, and the notch |29 carrying the key back from helix |22 into the helix IZI.

It will be understood that the projecting surface. ofthe. key |I9 either has a sufficiently large radius of curvature or is suiiciently spaced from the bottom of the double helical groove (including the .notches |28, |29), and the latter at the same time is suiciently deep,` as to maintain the desired. cammingl and, guiding engagement of all parts of the key with the sides of the groove when the key is turned in either direction to ride in the helices I2 I, |22 respectively, as well as during its period of cross-over in the notches. |28, |29. It will also be noted that the vertical keyway |95 may be conveniently machined, like the helical grooves, into the full diameter part of the shaft, and at the upper part may simplycomprise a slot or;vertical. opening inthe sleeve |26, disposed as a continuation of the machined part of the groove. Both the key |04, that rotates the shaft, and the key H9, that causes it to rise and fall, have suicient extent lengthwise of their respective keyways and |20 that neither is deilected from its intended path at the intersections of the groove |05 with either of the groove portionsr I2I, |22, and for like reason, the key H9 traverses the entire length of each of the grooves |2| and |22 Without deflection at any of their intersections, i. e. except at the terminal crossover recesses |28, |29. .v

By the foregoing instrumentalities the shaft 19t-is rotated continuously at a uniform speed, and at the same time is moved successively up and down at a steady rate in each direction, the extent of vertical travel being determined by the length of the double helical keyway |29. By identical means, for the most part not shown, the shaft |69 is similarly rotated and reciprocated, conveniently in exact synchronisrn with the shaft |99.

Feed unit mounting and carriage The shaft |99 is connected to the feed unit til so that the latter is bodily moved up and down, and at the same time certain parts included in the feed unit are also rotated by the shaft. The feed unit 69, however, includ-esI an outer casing or sleeve |32 (see Figs. l, 3 and 8) that is moved up and down by the shaft |29 but which is constrained from rotating by the feed unit carriage. The carriage comprises a orossmember |33, of angle iron or the like, to which the feed unit 69 is secured by suitable means such as a pair of arcuate-faced supporting members- |32, |35 soldered or welded to the outer surface of the sleeve.A |32 and bolted tothe endsV of a plate |37 cf electrical insulating material that is centrally bolted as at |39 tothe vertical face of the crossmember |33 (Figs. 3 and e) The other feed unit 60' is similarly attached to the crossmember |33 and the upper face |49 of the latter has a notch at each end, such as the notch MI shown in Figs. 3 and 4, to receive the inner edges of the rails 'I3 and 'I2 in sliding relation. Thus the feed units are secured to the carriage with their outer sleeves,v held against rotation, andthe carriage crossmember |33 rising and falling with the units is guided by the rails 'I3' and l2, it being understood that appropriate means such as counterweights hung over pulleys secured to the framework (not shown) may optionally be provided to relieve the helix-engaging keys and other driving elements, of part or all of the weight of the carriage and .feed unit assembly.

As shown in Figs. l, S and 15', the-connection between the shaft |99 and the feeding unit 69 includes an insulative coupling |59 that cooperateswith the plate |37 in electrically insulating the feeding unit from the driving mechanism. Thev coupling |59 includes a disc or flange I5I attached to the shaft |09 by soldering or the like, and the disc |5| is faced by a larger disc |52 that isV made of insulating material and is in turn facedby 'another disc or ring I 53 attached toithe upper-end of a shaft portion |52 by soldering or the like. The insulating disc |52, which thus separates the shaft elements HB9 and lt, igbored and counter-bored as shown at I 55 and hillv so as' to receive a plurality of screws |51 and |53 disposed in alternately opposite directions at spaced positions around the disc |52 for fastening the disc |52 to the flanges 53 andl respecmodate the screws |58 or |51 on their initial insertion to engage thev other of the fianges. It will be noted that the lower screw |58 is shown 45 out of position in Fig. 8, whereas actually another screw |51 is disposed diametrically opposite the upper screw |51 and a substantial part of the flange is cut away for purposes described hereinbelow, all as shown in Fig. 15; the displaced composite type of drawing is simply adopted in Fig. 8 to aord clear illustration of both types of screws |51 and |58 and of the manner in which they respectively secure the disc |52 to one of the flanges |53 and |5| while being sufficiently countersunk to avoid electrical contact with the other of the flanges in each case.

The shaft portion |08 is directly connected to interior elements of the feeding uni-t so that such elements are both rotated and reciprocated by the shaft |00. The feeding unit 60 includes, however, and is within the sleeve or casing |32, which reciprocates up and down with the feeding unit but which is constrained from rotating therewith, as explained hereinabove, by the .carriage crossmember |33 (Fig. 1). For the sake of clarity the crossmember, the parts |34 and the insulating plate |31 are omitted from Fig. 8. The details of the feeding unit 60 will next be described.

Feed unit.' wire-advancing mechanism Referring now especially tc Fig. 8 and also to Figs. 3, and 9 to 14, the shaft portion |54 has an enlarged portion |60 at its left end (as seen in Fig. 8 wherein the feed unit 60 is shown as if turned on its side relative to Fig. 1), constituting a plug that is threaded into and closes the end of a casing or cylinder |6|. The shaft portion |54 has an internal bore |62 opening into a bore |63 of slightly smaller diameter within the plug portion |60. The shaft portion |54 also has a longitudinal slot |64 aligned with the axis of the shaft portion, for purposes hereinafter set forth. The under side of the shaft portion |54 also has a flat machined surface |65 disposed at an angle to the axis of the shaft portion. The numeral |66 designates an adjustable stop device for governing the extent of each wire-advancing stroke of the pneumatic feeding mechanism. The device |66 comprises upper and lower members |61, |68, having spaced, opposing faces at the sides, adapting the two members to be clamped to the shaft Iportion |54 by means of screws extending through the member |68 and into the member |61 as shown in Fig. 14, the upper member |61 having a curved inside surface to fit the upper half of the shaft portion. The lower member |68 has a slanting machined surface adapted toengage the surface |65 of the shaft portion |56, and also has a central upstanding finger |69 adapted to extend upwardly through the slot |64 into the interior of shaft portion |54, this upstanding finger being itself slotted so as to adapt it to receive the wire (see Fig. 8) being fed (along the bore |62) to the ion sources. The device |66 may be adjusted to the right or left along the shaft portion |54 and set in the desire position for arresting the feed stroke as explained below.

The cylinder |6| nts in and rotates within the sleeve |32, the left end of 4the cylinder |6| being closed by a plug structure designated shown also in Fig. 16 and described in detail hereinbelow.

Within the cylinder |61 is a piston |12 having Aa skirted portion extending to the left as shown and having a stem |13 extending to the right and nttinginto the bore |63 of the pluglll. The stem' |13 has a longitudinal bore |14 for passage of the wire |19 that is being fed. The piston |12 may reciprocate to the right and left within the cylinder |6| and is shown in Fig. 8 in its extreme left-hand position. The extent of its travel to the right is determined bythe engagement of the stem |13 with the finger |69 of the stop dev-ice |66, so that the amount of movement of the piston to the right is thus determinable by the setting of the device |66 on the shaft portion |54.

An internal sleeve |11 is tted into the cylinder |6| near its left-hand end (Fig. 8), and is attached thereto, asY by soldering, and another piston |18 is arranged to reciprocate within the sleeve |11, the piston |18 having a portion at its right end of slightly larger diameter, which lits the internal diameter of cylinder |6| as shown and which provides a leftwardly facing shoulder |19, adapted to abut the right-hand end of the sleeve. In order to provide a small space between at least a part of the sleeve |11 and the shoulder |19 when the piston |18 is in positi-on for abutment of the lshoulder against the sleeve. and to provide for fluid, e. g. air, communication into the space between Vshoulder and sleeve when the piston |18 is moved to the right from the position shown, the right-hand end of the sleeve has a small semi-circular notch |86 (see Fig. 13), opening toward .the shoulder |19, and shaped and disposed in fixed and conforming registration with a small circular hole -or port |8| in the cylinder |61. The piston |18 has a longitudinal bore |62 with a conical countersink and a relatively large counter-bore at the right-hand end as shown.

Disposed in the depression formed by the skirted porti-on of the piston |12 are a pair of semi-circular elements |83 forming chuck jaws, the two elements together being -substantially circular.V One of the jaws |83 is shown in detail in Figs. 9 and 10, attention also being directed to Figs. 3, 8, 11 and 12. It will be understood that the section of Figs. 3 and 12 is such that half of each of the two jaws is shown in cross-section as in Fig. 9. The curved side of each chuck jaw |83 is conically tapered, and at the outer edge of its face of greater diameter each jaw has a segmental raised portion |84, these segmental raised portions forming shoes adapted to seat against the face of the piston |12 when the jaws are disposed within the skirt of the piston |12 as shown in Fig. 8. Each of the jaws |83 also has a transverse rib |85 adjoining the straight side of its opposite face and when the jaws are in wire-engaging position as shown in Figs. 8 and 11 these ribs, which are parallel to the flat sides of the shoe portions, abut the right-hand end of the piston |18 at the edges of the counter-bore ofthe piston. At the center of its straight side and adjacent its ribbed face, each jaw |83 has a small semicircular notch |86 fiaring out to the opposite face, so that when the jaws are in the position of Figs. 3, 8 and 11 with their straight sides in dat abutment, the notches |86 constitute a small central bore conically countersunk from the right-hand faces (as seen in Fig. 8) of the abutting jaws. In this Position, the jaws are adapted to grip the wire |10 being fed, it being understood that the path of wire travel is through the passage |14, then between the jaws and on through the passage. |82, and that the radius of the sem-icircular notches |86 is not larger than the radius of the wire and may indeed be very slightly smaller, e. g. to the extent that deformation of the wire is feasible or permissible.

It will -now beseenthat the wire-engagingfac- `tion of the jaws |88 is brought into .play when the upper jaw |99 counter-clockwiseabout its uppermost edge (as seen in Fig. 8) as a fulcrum and to rock the lower jaw clockwise in similar fashion, whereby the jaws are cammed or wedged toward or against each other and thusagainst the wire between them. When the pressureof the pistons is released, as by displacement'of the piston |12 to the left away from the piston |18, the jaws are free to swing inthe opposite directions, i. e. away from the wire and to a position suchl as shown in Fig. 12. To vpromote release of the wire under such conditions, a pair of compressed coil springs |88, |88, are disposed intermediate the jaws |83 and the recessed face of the piston |12, one at either side of the central notches |88 on the parting line of the jaws. The springs are-seated in appropriate recesses in the piston face and like recesses in the faces of the jaws, and are reta-ined by guide screws or vstuds |99 traversing the jaws and threaded into the face of the piston |12 as shown in Figs. 3 and 11, the screw holes and spring-seating recesses in the jaws being split by the parting line of the latter so that on separation of the pistons the jaws can be thrust apartby the springs,to release the wire as shown in Fig. 12, without yinterference by the'screws.

Pressure, e. g. of :compressed air, for operating the piston |12 is supplied through a port |90-in the cylinder |8| which at a certain point in the rotation of the cylinder 16| registers with a port |9| vin the sleeve |32, the latter port including a nipple tube |92 and being therewith connected by a tube |98 to a source (not shown) of pneumatic pressure say of 35 pounds per square inch. The tube |93 is Yflexible (see Figs. 1 and 3) as are all the tubes and connections presently to be reierred to, so as to accommodate the up and down movement of the feed unit 89. The sleeve |32 is not throughout coextensive in length at its right end with the cylinder li, but has `only aY portion |321; of relatively small angular extent, at the bottom as seen iin Figs. 8 and 14, so dimensioned, i. epcoextensive with the cylinder |8|, the port |9| traversing this extension |32a. Thus as the cylinder |8| rotates, the ports |98 and |9|, operating as a rotary or sleeve valve, will be brought into'registry permitting admission, if desired, of fluid (e. gpair) under pressure into the cylinder |9| for operating the piston |12; if the piston has y been retracted to the right, the uid under pressure so admitted will move Vthe piston |12 to the left into the position shown in Fig. 8. When continued rotation of the shafts 8|) and `|5|| and the cylinder |9| has carried theport |99 beyond the portion i320l of sleeve |32 that is coeXtensive in length with cylinder I8 the port |98k is opened to the atmosphere and the pressure acting on piston |12 is released, so that it may move back to theright by the action ofthe piston |18as will now be explained.

VThe port |85 that communicates with the space |88 between the end of sleeve |11 and the shoulder |19 on the piston |18 opens into a peripheral annular groove |98 that extends all the way around the cylinder |8|. The groove |94 communicates with aport |95 in the sleeve |32 at all times as the cylinder |8| rotates in the sleeve, and the port |95 hasanippletube |98` ffornonnection by'aiexibletube |91 `(Fig.3) to :the :source vof pneumatic pressure (not shown) so that;a.ir Aorother uid under pressure is at .all

`times communicated to .exert force at least on pthat part lof the.:shoulder |19 ofthe piston |18 that ffaces the notch yor recess |88. The piston |18 Vis therefore lcontinuously urged to the right by "pneumatic pressure, .the Varrangement thus functioning as `a'pneumatic spring, biasing the jaws |83 and the piston |12 to the right as seen in Fig. 8. Since the maximum efective pushing area of the piston |18 consists of its shoulder |19 and is considerably smaller than the effective area, i. e. the rear face, of the piston |12, it will lbe seen that thelatter piston, when actuated by compressed air through the ports |98 and |9I, can overcome the thrust of the piston |18 and force the jaws r|83 and piston |18 to the left. It will'also be appreciated that the springs |88 exert sufficient pressure to keep the jaws |83 in the open or-released position of Fig. 12 when pressure isreleased from the rear face of the piston |12 and thelatter is then traveling free, i. e. is being pushed to the right by the piston |18 Vacting through the jaws |83 and the springs; but when the piston |12 is positively arrested at the end of its rightward travel or when fiuid pressure is exerted on its rear face, the pressure Aexerted on the shoulder |19 of the piston |18 is sufcent to overcome the force of the springs and thus to shiftthe jaws |83 into wire-engaging position.

.Feed unit: `wire advancing operation and Aatthe same timethe piston |18 commences to move fall the parts, vizythe open jaws, the springs and the piston |12 to the right (without moving the wire |19), continuing to do so until the stern |13 of the piston |12 strikes the nger |89 of the stop device |86 and positively arrests the piston |12. The piston |18, however, continues Vto advance, exerting pressure on the Aribs |85 of the jaws |83 and vovercoming the pressure of the springs so that the jaws tilt and grip the wire v|10 as hereinabove explained. The parts remain in this position until the turning cylinder |`6| again brings its port |98 into communication with the port 19|, and until at the same time fluid-'pressure is supplied to the port |9|, it being understood that .theshaft |89 may make several revolutions'between ion sources that require feeding, and that the compressed vair supply-fis 'appropriately iturned off to keep the feed device vidle during such period. When feed'is desired andthe Aports are again in .-registry, `the 'fluid under pressure then introduced moves both 'the pistonsand the.jaws rapidly to the left into theposition of Fig. 8, the jaws being maintained in closed relation so that the Wire |18 is thus advanced into'the passage |82 to an extent equal to the length of stroke of the piston |12. The parts are then ready for a repetition of the described cycle, thus to provide an identical advance of the wire Y|18 vwhen and if desired in a .subsequent :revolution of the .cylinder |8I.

From the foregoing it is to be observed that in this embodiment kof the invention the device is kconditioned .for admission of .pressure to thefpis- -to'n |12 once during 'each revolution of the shaft I00, so that there may be one feeding voperation at this predeterminedpoint or instant in `any selected revolution, and the amount of advance of wire in such feeding operation is determined by the travel of the pistons, which in turn is adjustable by adjusting the position of the stop device I06 on the shaft portion |54. The details of the left-hand portion of the feeding unit 60 and the feeding operation for the plurality of ionizing units will next be described.

Feed unit: wire seal The member I'II as described above engages the left end of cylinder III in screw threaded relationship closing it in the manner of a plug. The plug portion of member III is designated by numeral 200 and it has a flange I that engages the end of the cylinder IGI when member III is assembled with the cylinder IGI. The member ITI also has a barrel portion 202 extending to the left, as may best be seen in the detail view of Fig. 16. The wire I'I0 that is being fed to the ion sources is pushed through the member III by the above-described advancing means, and after the wire has passed through the plug portion 200 it is in a region that is in direct communication with the interior of the evacuated chamber 30. The member I 1I must therefore be provided with very effective sealing means for preventing the leakage of pressure into the evacuated space around the wire as it is being fed. By way of example, and although other types of sliding seal may be used, e. g. such as that disclosed in the above cited application of Woodward and Smith, Serial No. 547,918, one particularly satisfactory form of sealing arrangement is shown incorporated in the member HI (see Fig. 16) to prevent leakage of air or other gas around the wire I'I0. The plug portion 200 of member I'II has a tapped hole or bore 203 having a conically convex bottom and adapted to receive the threaded plug 204, the plug 200 and the bottom of the recess 203 having coaxial passages or bores for longitudinal travel of the wire freely therethrough. The sealing means includes two rubber discs, 205 and 206, a conical spacing member 207, and a washer or spacer 208, assembled as shown in Fig. 16. Each of the rubber discs 205 and 206 has a hole punched in its center, the hole being of smaller diameter than the wire I 'I0 so that when the wire passes through the disc the rubber adjacent the wire is necessarily distorted and buckles out of the surface in which it would otherwise lie. The disc 205 is buckled or bent to the right and conforms to the conical bottom surface of the bore 203. The spacer 201 also has a conical surface to which the disc 206 conforms as shown in Fig. 16. All of the elements in the assembly are securely held and clamped together at their peripheries beneath the ringlike washer 208, by turning down on the screw plug 20d. From the vforegoing it will be observed that the rubber adjacent the wire, for the reasons pointed out above, is urged into intimate sealing Contact with the wire and particularly when the wire is moved axially to the left through the plug 204, the bottom of the plug 200 and other elements of the sealing means therebetween, the rubber tends to cling to the wire and seal it against the escape of pressure around it. Furthermore, since theevacuated side of the'device is to the left as seen in Figs. 8 and 16, the substantial pressure drop across the seal is in 16 such direction as to urge the rubber discs against the described conical seats and against the wire.

Wire delivery tube and cooling jacket As shown in Fig. 8, the barrel 202 of the member I'II is adapted to receive in close-fitting relationship, the right-hand end (the upper end, in Fig. l) of the wire delivery tube generally designated S I, which compri-ses an `outer cooling jacket 2l 0 surrounding and radially spaced from -a wire feed tube or conduit 2I I into and through which the wire may slide freely a-s it is advanced thereto through the sliding seal just described. It Will be noted that the delivery tube structure 6I comprises a s-traight portion of considerable length extending from the feed unit B0 into the evacuated chamber 30 and terminating with a portion curved through an arc of for actual delivery of wire to the ion sources from the lower end of feed tube 2I I, the latter tube and its surrounding jacket 2 I0 being of conforming fconguration throughout. Attached to the right-hand end (Fig. 8) of the tube or jacket 2 I 0, a-s by soldering, is a cylindrical plug 2 I2 that fits into the barrel 202 of member III along with and ahead of the tube 2 I 0, the inner feed tube 2I I having a projecting portion that ts into a bore of appropriate size in the plug 2 I 2. The tube 2 I I extends entirely through and slightly beyond the plug 2 I 2 which has a short sleeve-like projection surrounding the tube 2II at the point where the latter emerges from the plug, the tube 2I I being fastened in the plug, as by soldering to the projecting sleeve, and the plug thereby serving to secure and center the right-hand end of the tube 2I I with respect to the surrounding jacket 2I0. The plug 2I2 also has a short portion of reduced diameter that fits into the adjacent end of `the jacket 2I0, as shown, to enhance the mechanical strength of the soldered or other attachment `of the plug to the jacket.

When the parts are in assembled relationship as seen in Fig. 8, the end of the tube 2 I I projects into a small recess or counter-bore 213 in the member III (see Fig. 16). The end of the tube 2II has a rubber gasket or packing ring 2I4 around it, which fits into the recess 2 I3 and against which the sleeve portion of the plug 2I2 bears, and is in fa-ct urged, as will presently be described, so that a pressure-tight seal may be formed between the end of the plug and tube assembly 2 I2-'2II and the member I'II. The plug 2I2 has an annular groove 2 I 5 of V--shaped crosssection extending around it as may be seen in Fig. 8, and there are three screws, one of which may be seen at ZIE in Fig. 8, that are spaced at intervals around the barrel 202 and that are threaded into and extend through the barrel and have conical endportions engaging in the groove 2 I 5 as may be seen in Fig. 8. Screws 2 I 6 are counter-sunk or are preferably of socket-head type so 'that their hea-ds are ush with or below the outer surface of the barrel 202. From the foregoing it will be observed that by turning down on the screws 2I6 their -conical end portions will exert a wedging action on the groove 2I5 thu-s urging the plug 2I2 and its associated tube 42II to the right so that the projecting sleeve on the plug 2 I 2 bears rmly against the gasket 2M around the end of the tube 2I I, compressing it and forming an effective seal between the members 2I2 and I'II around the end of the tube 2I I.

The inside of the barrel 202 of the member I'II is enlarged and threaded to receive ya packing nut or bushing 220 through which the tube 2 I 0 passes. The inner end ,of the packing nut 220 bears against a washer 22| and a rubber gasket or packing ring 222 disposed at the bottom of the enlarged bore portion at the end of barrel 202 so that when the packing nut is turned down the gasket 222 is compressed tightly around the tube 2 I 0 and against the adjacent shoulder in the barrel, to provide an effective seal between -the tube and the barrel. The packing gland thus formed by the packing nut 220 is for the prevention of the space of cooling medium that is utilized within the tube 2|0 for cooling purposes, particularly to cool the feeding tube 2| I as it passes the columns of arcs within the evacuated chamber 30. At its outer or lower extremity, the jacket or tube 2|0 is'closed by a disc 225 in which the tube 2|| is secured to project a short distance therethrough as shown, whereby the tube 2 I I is enclosed practically throughout its length lby a jacket adapted to receive a suitable `coolant-such as water or oil, and is rigidly centered and held in the jacket 2 I 0, at` its lower end as well as by the plug 2 I2 at the inner -or upper end. It will be understood, of course, that the parts of the feeding unit 60 which have so far been des-cribed in detail, with the exception of sleeve |32, rotate with the shaft |00. VThe details of certain parts that do not rotatev and of the porting arrangement whereby cooling medium may be continuously admitted from the non-rotating parts to the rotating parts and out again from the rotating parts to the nonrotating parts will now be described.

Coolant supply means for cooling jacket v In its portion within the barrel 202, the jacket 2|0 has two oppositely disposed ports 228, 229, spaced lengthwise of the tube, and in registration with these ports respectively, the inside wall of the barrel 202 has two annular grooves 230, 23| (as shown in Figs. 8 and 16) into which open a pair of ports 232, 233 through the barrel, so that fluid communication may be had into the lower side of the jacket 2I0 through port'232, groove 230 and port 228 and into the upper side of the jacket through port 233, groove 23| and port 229, regardless of the angular position in which the delivery tube (including the jacket) may be xed relative to `the member I. Although for clarity of illustration the ports 232, 233 are shown with their axes in the plane of Fig. 8, they may if desired be spaced angularly from each other, for instance with the port 233 disposed 22.5 bel-ow and the port 232 disposed 22.5 above the drawing plane. 1- y A sleeve 234 is secured, e. g. by soldering and by a counter-sunk screw 235, within the lefthand portion of the non-rotating sleeve |32, the

sleeve 234 having its right-hand portion 235 of reduced internal diameter to t the barrel 202 andto abut endwise the flange 20| of the member I'||. The inside of the opposite end of the sleeve 234 is slightly enlarged and is threaded to receive a packing nut or bushing 23'! that also ts over the barrel 202. An inner sleeve 238 is disposed around the barrel 202 within the sleeve 234 and betweenA the reduced-diameter portion 235 of the latter and the packing nut 231. The ends of the inner sleeve 238 are conveniently tapered toward each other and toward the axis, i. e. each having the shape of an inwardly turned frustum of a cone, and the respectively facing end of the nut `237|, and shoulder ofthe reduced-diameter portion 236 have conforming tapers so that annular rubber. gaskets or packing rings 240, 24| may be disposed at the ends of the sleeve 238, and upon turning down the packing nut 2,31,v

are compressed angularly into sealing relationship with the outside surface of the barrel 202. The sleeve 238 is somewhat longer than the portion of the barrel wherein the ports 232, 233 are located, and a pair of annular grooves 242, 243, are cut in the inside surface of the sleeve for continuous registration with the ports 232, 233 respectively, as the barrel 202 rotates. It will be understood that relative to the rotation of the barrel 202 of the delivery tube 6| and of the feed mechanism contained in the cylinder IGI, the sleeves 234 and 238, the nut 231 and the gaskets 240 and 24| are stationary, i." e. non-rotating, with the outer sleeve |32.

A pair of ports 244,245 respectively opening into the grooves 242, 243, traversey the sleeves 238, 234 and |32 (which are secured together asl described above) 'and also communicate respectively with nipple tubes 250,' 25| secured in theA sleeve |32 to receive the ends of flexible tubes'orVv conduits 252, 253 (see also Fig. 3) whereby cool ing iiuid may be advanced to and discharged from'v the described assembly. Although for simplicity illustrated as if both'were disposed in the plane of Fig. 8, as indeed they may be, if desired, thev ports 244, 245 (and associated tubes) are advantageously located with their axes angularly' spaced from each other, for example with theport 244 and the tube 250 disposed 22.5 above and the port 245 andthe tube 25| disposed 22.5 below the drawing plane, in the manner indicated in Fig. 3. While in some cases it may sufiice simply to rely on thermal circulation, turbulence l of injection, convection or the like to providesufficient circulationofY coolant through the-` length of the jacket 2|0, the latter may advantageously have a longitudinal partition 254 composed of co-planar sections on either side of th'e wire feed tube 2|| (see also Fig. 18)-, disposed perpendicularly to the plane of Fig. 8 and extending from the plug 2|2 to a point 255 a short dis tance from the end closure 225.

It will now be seen that a suitable cooling medium such as water, oil, or other appropriate fluid may be continuously supplied, preferably by pumping means not shown, to one of the flexible conduits, for example the tube 252, and that the coolant Will thus be introduced through nip-` ple 250, port 244, groove 242, rport 232, groovev 233 and port 228, into the lower partitionedv half of the jacket 2I0 as seen in Fig. 8. The cooling medium then ows the length of the jacket to the closure 225, where it passes around therernd of the partition 254 and returns along the upperA half of the jacket, for discharge through port 22 9,

Vgroove 23|, port 233, groove-243, port 245 andnipple 25| into the discharge conduit 253. Thus a desirable circulation of coolant isprovided alongthe wire feed tube 2| conveniently suiiicient tov prevent damage to the tube and jacket and especially to prevent melting, softening or other unwanted derangement of the wire |10 inside the tube,` such as might be occasioned by the intense heat of the arcs in the tank 30 particularly at; the'extremity of the delivery tube that comes into closest proximity with the arcs.

It will be noted that the grooves 242, 243 are particularly useful in maintaining continuous communication for inlet and discharge of coolant as the delivery tube 6|- and member |'|.|-l rotate relative to the shell |32, while escape o f coolant is prevented by the sealing arrangementr including the gaskets 240 and 24|. It 4will beunderstood that the engagement of the shell or'- sleeve |32 andthe last mentioned sealingarrangeg-Q ment with the parts rotating therein will ordinarily be sufficient to prevent undesired aXial displacement of the rotating parts, i. e. to the right as seen in Fig. 8, relative to the non-rotatingA members, but if not, suitable means such as a groove 49| in cylinder 60| and a bolt 46% threaded through sleeve |32 with an extended end projecting in groove 46|, may be employed for such purpose. As stated above, the grooves 230 and 23| in the barrel 232 insure coolant communication with the ports 228 and 229 of the delivery tube, regardless of the angular position in which the latter is set. It will be appreciated that with the non-rotating` parts removed, the angular vposition ofthe tube 6|, and thus the directon in `which itscurved extremityv projects relative to the point in the course of rotation Where the ports |90 and I9I register for afeed stroke maybe adjusted. by loosening the nut 226 and the screws 2|i6, turning` the `tube and itsy at tachedplug :2 |'2 vto the desired position and then retightening the nut and screws. Indeed in the embodiment shownin Figs. 1 to 25, the delivery tubeis preferably secured in a position turned about 50 counterclockwise (as seen from the right-hand end of Fig. 8) from the position in which it is shown, for clarity of illustration, in Fig. 8.

Air conduits The kflexible conduits |93, |91, 252 and 253 extending from the feed Yunit 50 can be secured to the crossmember |33 by an appropriate strap member 258 as shown in Figs. 3 and 4 and thence may pass to an upper part of the framework 63, Where they may be similarly secured, as at 259 on the upper member 61 (Fig. 1), en route to their corresponding fluid supply or discharge localities. By reason of the flexibility of the conduits, the latter may bend between the points 258 `and 259 as Vnecessary to accommodate the vertical travel of the feed unit.

Wire reel and supplemental .Structure Referring to Figs. 1, 8 and 15, for supply of the wire |10 to the feed unit, a coil 260 of the wire may be retained in a shallow cylindrical reel box 26| secured to the insulating disc |52 by screws 262 accessible through holes 263 in the upper surface of the box. The box 26| is open throughout the center portion of its upper and lower faces, and thus consists essentially of an annulus having an inwardly open, channel conguration, a part of the lower (or left hand, as seen in Fig. 8) surface being cut away as at 265 in Fig. 15, for ready withdrawal of wire. Although other reel structures may be utilized, the simple arrangement shown serves satisfactorily for wire of a variety of materials, e. g. 30 mil uranium wire, having suiiicient stiffness so that a coil of it will retain itself in the annular channel simply upon being sprung into such position. The reel box, being mounted on the disc |52, is carried around with the rotation of the shaft I't, so that the wire |10 is always aligned for feed into the groove I 64 and central bore |62 of the Vmember |54. From thebore |62 the wire threads through the passage I'I4, between the jaws |53, then through the passage |82, the sliding seal in the member I'II and into the feed tube 2| l. Once each revolution of the shaft the ports I9 and |9I are in registry; and if compressed air is then supplied, the jaws |83 vadvance the wire a predetermined extent, so that a correspondingly greater length of wire protrudes from the outer or 'lower -end -of thedeliverv tube. and the jaws 20. are then retracted (by the pistonV |18) to their right-hand position, .gripping Athe wire in readiness for vthe succeeding feed stroke.

As indicated in Figs. 1 and 2G, the delivery tubes 6I and iiiJ enter the source tank section 3Q through insulating sliding seals 2li? and 2.7%', whic'h'are not shown in detail but which, as will now be. understood, may each comprise appropriate sliding seal structure, for instance of one or another of the types hereinabove described or identied, mounted with a suitable insulating bushing .or iiange, or supported by and within a heat-resistant insulating tube similar to the insulating cylinders hereinbelow described in the attachment of the tank 3' to the isotope classitying tubes. .By this and other .means now disclosed the feeding units, with their supply reels of wire, vare effectively insulated 'from all other parts (the iiexible conduits |93, it?, 252 and 253 A being of electrical insulating'material) and espen cially from the tank 3i) and the several arc electrodes therein, thereby reducing the possibility of accidental short circuits and avoiding the initiation of any arc or other discharge between the delivery tube and any of the ion source electrodes. As valready stated, the feed unit 60 and its auxiliary parts are identical with the unit 60 and its parts, and operate in exactly the same fashion, so that further description of the unit Se', and for clarity,` illustration of certain of its auxiliaries such as its flexible conduits and its control circuit, are omitted.

Feed unit operation and timing Referring now to Figs. 17, 18 and 19, and also again to Figs. 5, 6 and'7, it will be appreciated that as the shaft It@ turns and rises or falls, the lower end of the delivery tube 6| describes a helical path, sweeping past the column of arcs a-b-c-d at one point in each cycle of the path, and past the column of arcs e-f-g-h at another point in each such cycle. Although other dispositions of these columns may be ernployed, one convenient arrangement is shown in Figs. 1, and 17 to 19, for arc structures of the sort adopted by way of example herein, and where the arcs are equallyspaced in horizontal and vertical directions, for instance separated by a distance of 6 inches between centers of their discharges, in each direction. In this arrangement the delivery tube passes at one side of the column, equidistant from them and so placed, for instance, that lines between the arc centers to the axis of the delivery tubemake an angle of about Further by way of example, let it be assumed that the delivery tube is rotating in a clockwise direction as seen from above and as indicated by the arrows, and that the pitch of the helical groove I 26 is such that the tube rises or falls one inch per revolution.

In Figs. 1'7 and 18, the tube 6| has just commenced its upward travel and has advanced to the dotted line position A (Fig. 17) where the projecting feed tube 2| I is, so to speak, one turn below the anode 35e of the ion source e, e. g. one inch below the upper surface of the anode 35e. Further rotation carries the tube to position B (Fig. 18), where by reasonof the relation of the tube to the sleeve valve Sii-ISI (Fig. 8A) in the feed unit, and by appropriate control of the compressed air supply to the conduit |93, a feeding stroke is then advancing the wire |16, so that a portion of the latter begins to protrude from the end of the tube 2 I I, as at HSB, position B (Fig. 17) rbeing that of the tube a few degrees furtherAA around,where the desired feed lengthY- position A), where the feed tube has risen suiciently to project the wire |12()A into the arc ve, conveniently just on the anode 35e. n Here the protruding length of wire, or at least a desired portion of it, immediately melts into the arch replenishing the molten layer on the surface of the anode for vaporization and ionization asexplained hereinabove. carries the tube on to position D (Fig. 17) where the feed tube again passes close to the arc d; but contact with either of the arc electrodes is here preferably avoided, and furthermore, no

compressed air is supplied to the conduit |23A when the sleeve valve operates at this point, so that no wire is advanced and thusnone melted into the arc d.

It'will now be understood that after a number of intervening revolutions without wire advance,

Finally, further rotatio'n` the delivery tube passes through corresponding positions, and like wire feed is effected if needed,

for supply of wire to the next higher source, f, in the left-hand column (see Fig. l), and thereafter like cycles are carried out for feed to arcs g and h. Thereupon the tube, continuing to rotate uniformly in the same direction, commences to fall, but by reason of the relationship of the keyway grooves 12|, |22 and the cross-over recess |29', traverses a helical path axially displaced from its upward helical path to an'A extent appropriate for feeding wire to the anodes of the right-hand column of arcs VVa---b--c-d. Thus for instance, assumethat the delivery tube has turned and dropped to the dotted line position W of Fig. 19, where the feed tube 2|| is passing the arch, and where as in position D of Fig. 17, no wire protrudes to be affected by or to affect the arc. As the tube then turns on to the yfull line position X, compressed air is supplied to the conduit |93 during the operation ofthe sleeve valve |9|l|9| (Fig. 8) hence a desired length of wire |10X is fed directly on the anode 35a of the source a, where it `or the desired portion of it melts off for use. lThe tube continues to turn aroundand down, passing belowarc h at position Y, and after an appropriate number of nonfeeding revolutions, repeats the described cycle to feed arc h (see Fig. 1). In successiomarcs c Y and d can be similarly fed, whereupon the tube commences to rise again, undergoing a further axial modification of its helical path, so as to repeat the previously described operations for feeding the arcs e-f-g-h- The sequence of the foregoing operations and the positional relation of the helical up and down paths of thedelivery tube are further illustratedV in Figs. 21 and 22. Fig. 21 is a diagrammatic planr of the feed structure, showing the columns of arcs a-f-b-c--i designated I, and e-f-g-h,

designated II, as Well as the delivery tube 6|, the

helically grooved shaftl and the key H9 en-` gaging the latter. Fig. 22 diagrammatically de- 1 picts the grooved shaft |00, whereon the groove |2| providing downward motion is shown by a single line so designated, and the groove |22 providing upwardv motion is shown by a double line Y 22 so marked. The dotted lines I and II' represent respectively the points of the shaft, on the rear side thereof as seen in Fig. 22 (and Fig. 5), which are adjacent the key ||9 when the delivery tube is passing the are columns correspondingly designated in Fig. 21. Positions of the key in the groove when wire is advanced by the piston |12 are marked with a cross, and corresponding positions of the key when wire is actually deposited in an arc are marked with a small circle.

It should now be readily apparent how on the upward travel of the shaft the feed tube 2|| sweeps the upper surface of each anode of the arcs e-f-g-h,.and on its downward travel, the tube sweeps `the upper Surface of the yanodes of the other column of arcs, ac-b-c-d. For instance, the horizontal line 215'rnarks the level of the shaft that is opposite thekey ||S,when the feedtube is at the level of theanodes of arcs d ande; as the shaft is falling (groove |2|), this level is reached when the key passes the line ,I at the point 215K (cf. Fig. 19), i. e; when the feed tube is passing the arc d, and as the shaft rises (groove |22), the same level is reached when the key passes the line II' at the point 215C (see Figs. 17 and 18). Like conditions prevail at the other arc levels: thus the line 216 and similarly identified points 216C and 216K on the grooves |22 and |2| respectively correspond'to the anode levels of arcs j and c; line 218, and points 218C and 218K correspond to the anodes of arcs vh. and a; and similar positions, not shown, would correspond to the arcs g and b. Whereas on the downstroke the wire is simultaneously .advanced and deposited at the key positions 215X, 216K and so forth, on the upstroke the actual advance of wire, which in this embodiment must take place in either stroke as the delivery tube .is passing column I (Fig. 21), occurs at one oranother of the key positions 285B', 286B' andrso forth, where the feed tube 2|| is well below (see Figs. 17 and 18) the arc in column I opposite to the one in column II that is about to be fed.

Means for withdrawing Yions from sources Referring againA to Fig. 20, the gang-typeion source of the present invention is illustratively incorporated in isotope classifying apparatus of the bunch-forming type described hereinabove, indeed actually in two such separating machines arranged back to back with the source structure sandwiched between them so that the same arcs supply ions simultaneously to both tubes 32 and 33 of the respective separators. For connection with the tube 32, which for example may have a diameter of S6 inches to handle the ion beam from a battery of 16 arcs spaced on 6 inch centers, the tank 3B carries a flange 292 having a circular periphery where it is clamped by appropriate means 29| to one end of a cylinder 292 of glass, porcelain or the like. The other end of the cylinder similarly clamped to an end of the tube 32 by suitable means293, from which a sleeve 294 extends inwardly of the cylinder 292 and is spaced therefrom, to supportati accelerating screen 295 in front of the ion source section. Each of the clamping means 29|, 293, includes suitable pressure-sealing gasket structure. Thus thetube 32 and screen 295 are insulated from the tank section 3|), and a high negative potential. Y

"thus tothe screen 295; it4 being understood that aeagoce.

thepositive sideof the .voltage supply is connected to the ion sources, or conveniently to the tank 3e if one side of each source, such as the cathode, is groundedftothe tank. By these instrumentalities, thev strong held between the screen and all of the ion sources withdraws ions from the latter, the metallic ions being positive, and accelerates them to and through the screen so Ithatthey are projected as a large beam of relatively high velocity, dov/n the tube in the direction. of the arrows, for operation of the bunching, analyzing or other classifying devices, notY shown. It will be understood that the described accelerating structure is shown simply for the purposeof. illustrating the continuous withdrawal of ions for use, and that other ion accelerating, beam-forming or focussing arrangements may be employed as desired, in accordance with principles known or developed in the art. In the depicted apparatus, the other separator tube 33 is similarly connected to the tank 3Q by a like insulator 2S? and has a like accelerating screen 2Q8 facing the opposite side of the arc devices, to withdraw ions from the latter down the tube S3; thus the ion source assembly is arranged for the removal of ions in two opposite directions, whereby two separating devices are continuously supplied.

Control of feeding operation: principles Although each of the feeding units ed, Bil is adapted to feed all of the arcs of its series d to h or a to h' in succession, the operation may advantageously be such that on traversal by the delivery tube each arc is only supplied with wire if further supply is actually needed. For example if an arc of the type and size herein disclosed v for illustration will handle a charge of uranium metal suicient to operate and supply uranium ions for a period of ve to ten minutes, as has been found in the case of a number of arcs of this general lsize and type, and if the feeding unit Bil completes a full cycle of operation past all eight of its arcs in ve minutes, it is likely that some but not all of them will need loading in each such cycle.l Exhaustion of the supply of metal to be ionized on the anode of an arc source of this type may be indicated by a definite rise in voltage drop across the arc, in accordance with the discoveries set forth in the Woodward and Smith applications hereinabove cited. While control of the operation of the feeding units may be manual, for instance by an attendant who operates a manual valve (not shown) in the air line i533 at theY proper times in accordance with observations of the voltages across the individual arcs, or even in accordance with visual observa-tions of the arc anodes (as through suitable windows, not shown, in the tank section lill) a further feature of the invention embraces automatic control by an electric signal from the arc about to be loaded, for example so as to operate asolenoid valve in the compressed air line to the Wire-.advancing piston ll'2.

Arc-energizing and compressed air control circuits To that end any of a variety of specific instrumentalities may be employed, and purely by way of example one circuit arrangement, sirnplified for purposes of convenient illustration, is shown in Figs. 23 to 25, including energizing circuits for the ion sources as well as control means for the feeding apparatus. In Fig. 23, which is related for example to the feed unit Se and its arcs, the latter are diagrammatically indicatedv at c to h, with their anodes and fllamentary cathodes designated as inr other figures of the drawings. The cathodes 35a to 36h are all connected in parallel across a source of current 35.16 in series with a current-controlling variable resistor Sdi, so that the filaments can bev heated to and maintained at the desired temperature for electron emission. A source of arc voltage and current 3M is connected to one side 3%5 of the cathode circuit and to the several arc anodes in parallel but through impedances such as the ballast resistors ilila to 33th inclusive, conveniently of adjustable nature, individually connected in series with the corresponding arcs. Thus each arc draws current through its own ballast resistor from the source 364, and the voltage drop between anode and cathode of any given arc may be observed independently of the others.

For control of wire advance by the feed unit 6i), its compressed air conduit l93 may extend, beyond the point 259 in Fig. l, through a solenoid valve diagrammatically shown at 38 to a source (not shown) of air under pressure, say of 35 pounds per square inch, the solenoid valve being of a. known type conveniently such as to keep the air line closed, and to open the latter only upon and during appropriate energization of its solenoid. Although any of a variety of electron discharge devices of the high vacuum or gas type, or other voltage-responsive devices or circuits may be employed for effecting actuation ofv the solenoid valve in response to arc voltage conditions, for purposes of illustration Fig. 23 shows a simplified arrangement embodying a thyratron tube 3 l0, i. e. a grid-controlled gas tube, conveniently of a character adapted for reliable operation with a high resistance input circuit, such as a gas tetrode of the type known as RCA-2050. In the circuit shown the rst grid 3H is used as the control grid and is connected through av current limiting resistor SI2, an input shuntingA resistor 3 i3 and an adjustable negative bias supply ill, to the cathode SI5, the bias supply 3M consisting of a battery 3l6 shunted by a resistor device Sli of the so-called potentiometer or voltage dividing type having a variable output tap. The resistances 3|2, SiS may have a value suitable for desired sensitivity and reliability of the circuit, each being for instance of the order of several hundred thousand ohms or more. The second or screen grid 3 i8 of the tube may be connected to the cathode, 3 l 5, and the cathode heater 359 may be energized by a secondary 323 of a. transformer 32E supplied by an A. C. line 322.

The anode or plate 325 of the tube 3l@ isconnected through the winding of a relay 326 and another secondary 322i of the transformer 32 I, to the cathode 3l 5, the secondary 328 being adapted to provide suitable alternating E. M. F. in the anode circuit whereby the tube will re in response tor appropriate change of grid bias and the anode current will thereupon energize the relay 3255, and whereby upon restoration of cut-.. olf bias the tube discharge will be interrupted on the next negative half cycle of the A. C. supply. The relay 32e has a pair of normally open contacts 330, connected in series with a source of current 331 and the Winding of the solenoid valve 3558 as shown, so that upon energization of` the relay when the tube Sill fires, the contacts 330 close, energizing the solenoid valve 3il8 froml the circuit just described, and thus admitting compressed air to the conduit |793. Ifdesiredforj 

